INDEX >> PRODUCTS >> STEEL DRUM LIDS PRODUCTION LINE >> Waste Material Stacker

 

In recent years, the steel drum manufacturers want to enhance market competitiveness, reduce steel consumption on steel drumsl, many steel barrels plant using miss punch production technology to produce the drum lids and covers, with 1250 ~ 1230mm width steel plate to replace 660mm plate. With this technology, it both improve production efficiency and reduce steel consumption.

Now the miss punch production line is automatic, but after the waste material is sheared, we need two workers to collect the waste material. This will waste two labors also it is not advanced enough compared withe the whole production line. Our target is design one waste material stacker machine to collect the waste steel material automatically which can save the cost of labors also can enhance the automation of the production line.

The author of scrap automatic stacking problem, the idea of ​​a number of technical solutions, through the optimization of technical solutions, has devised an economical and fully automated scrap automatic stacker. The machine in December 2008 in Shanghai Lian Xing Industrial Co., Ltd. Products Branch of drums metal container bottom (double red) production line successfully put into use.

Summary of actual use since the machine is stable and reliable, fully meet the design parameters and design features, scrap pile is better than artificial accumulation, accumulation rates up to 12 times / min.

First, the machine features:

Agencies compact footprint, PLC control and non-contact letter, stable and reliable operation with action overtime protection, smooth noiseless action, there is no security and environmental issues, the deposition rate is adjustable, no compressed air. Robot automatically complete manner scrap pile, stacked better than artificial accumulation. Simple device to use, low cost, no wearing parts, maintenance convenience.

Second, the main parameters:

One for drums bottom cover wide: 660 ~ 1250mm, thickness: 0.6 ~ 1.5mm.

2, stacked maximum height: shears blade high -20mm.

3, a bulk frequency: 12 times / min, adjustable.

4, scrap out Distance: 0.3 to 0.5 meters, adjustable.

5, the machine Dimensions: Length 2 m × 2 m width × height 0.25 m.

Third, the machine is mainly composed of:

A dedicated workbench. Connection with the shearing, table height: shearing blade -20mm. Mesa shape: parallelogram.

2 rack. Connected by a rack and top rack from the left and right. The main use of square steel, steel, mounted on the sides and top of the special table.

3 robot. There reducer, using bearing steel, chrome plated precision optical axis and linear plain bearings and security cover and other components.

4, stacker transposon. The deposition surface by a dedicated guide rods and several roots, fixed on the ground, the accumulation of scrap to a certain height, the available forklift handling.

5, the electrical control. PLC controller, adjustable speed drives and other components installed in the operating electric box with automatic and manual mode conversion switch on the control panel and the corresponding status lights. Operating electrical box mounted on the left side of the rack.

I want to get feedback expectations drums by industry experts and users get involved in guiding conducive drums bottom (double red) production line automatic stacker get scrap heap wide application, in order to further improve the automation of production lines drums make a contribution.